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Epoxy-Modified Methyl Silicone Resin

Epoxy-Modified Methyl Silicone Resin

Epoxy-Modified Methyl Silicone Resin is a hybrid material combining the heat resistance and durability of silicone with the strong adhesion and reactivity of epoxy. It’s ideal for high-temp coatings, adhesives, electronic encapsulation, and composite materials.

Product Overview

Epoxy-Modified Methyl Silicone Resin is a high-performance hybrid material synthesized by incorporating epoxy functional groups into a methyl MQ silicone resin backbone. This modification combines the thermal stability, hydrophobicity, and weather resistance of traditional silicone resins with the reactivity, adhesion, and mechanical strength of epoxy systems.

It is widely used in applications requiring high-temperature resistance, chemical durability, and strong adhesion to substrates such as metal, glass, ceramic, and composites. The resin is particularly suited for protective coatings, adhesives, electronic encapsulants, and composite material systems.

Technical Specifications

Property Typical Value
Appearance Clear to pale yellow transparent liquid
Solid Content ~50 wt%
Viscosity (25 °C) 100 – 10,000 cP (grade-specific)
Epoxy Equivalent Weight (EEW) 500 – 2000 g/mol (customizable)
Refractive Index (25 °C) ~1.410 – 1.440
Density 0.97 – 1.20 g/cm³
Active Epoxy Content 0.05 – 0.20 meq/g
Flash Point >200 °C
Curing Method Thermal, UV, or epoxy hardener (amine/anhydride)
Service Temperature Range −60 °C to +300 °C

Key Features & Benefits

  • Dual-Reactive Functionality
    Combines epoxy reactivity for strong adhesion and crosslinking with the thermal and chemical resistance of silicone resin.

  • Excellent Thermal and Weather Resistance
    Ideal for use in outdoor or high-temperature environments, retaining stability under UV exposure, humidity, and oxidation.

  • Superior Adhesion to Diverse Substrates
    Epoxy groups enable strong chemical bonding to metals, ceramics, plastics, and glass, especially when used in hybrid formulations.

  • High Dielectric Strength
    Excellent electrical insulation makes it suitable for electronic coatings, PCB encapsulation, and insulation varnishes.

  • Low VOC & Environmentally Friendly
    Contains minimal volatile components, helping to meet stringent environmental regulations and green formulation standards.

  • Versatile Formulation Compatibility
    Can be blended with epoxy resins, phenolic resins, polyesters, and urethane systems for tailored mechanical and curing properties.

Applications

    • High-Performance Coatings
      1. Heat-resistant industrial coatings (up to 300°C)

      2. Anti-corrosion and anti-graffiti coatings

      3. Glass, ceramic, and metal protective layers

    • Advanced Adhesives & Sealants
      1. High-adhesion structural bonding agents

      2. Silicone-epoxy hybrid adhesives for composites

      3. Automotive, marine, aerospace bonding applications

    • Electronic Encapsulation & Insulation
      1. Potting compounds for PCBs and electronic modules

      2. High-voltage insulating coatings

      3. Transformer varnishes and encapsulant systems

    • Thermoset Composites
      1. Blending with epoxy or phenolic systems.
      2. Molded parts with flame retardancy and high strength
      3. Reinforced fiber composites for electronics and aerospace

Packaging & Storage

  • Packaging Options: 1 kg, 5 kg, 25 kg PE drums or customized IBC containers.
  • Storage Conditions: Keep tightly sealed in a cool, dry place (5–25 °C), protected from light, heat, and moisture.

  • Shelf Life: 6 months from date of manufacture in original unopened packaging.

Handling & Safety

  • Use appropriate PPE (gloves, goggles, protective clothing) during handling.

  • Ensure proper ventilation; avoid inhalation or direct skin contact.

  • Prevent contamination with strong acids, alkalis, or catalysts that may affect curing behavior.

  • Refer to the Material Safety Data Sheet (MSDS) for detailed information.

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